Me pēhea te whakaroa i te roa o te ratonga o te Slag Pot: Aratohu Tiaki, Tirotiro me te Whakatika

Whakaahuatanga Poto:

Kāore e mau tonu ngā kohua para mō ake tonu atu – engari ko te nuinga o ngā pakaru ka taea te ārai.Kei roto i tēnei aratohu mahi kua tuhia mō ngā tīma tiaki mira ngā tirotiro tirohanga o ia rā, ngā whakamātautau ā-wiki, ngā inenga ā-marama, me ngā tirotiro NDT ā-tau. Akohia me pēhea te kite wawe i ngā kapiti, te ine i te pakaru o ngā pou, te paninga anō i ngā peihana o roto, me te whakatika haumaru i ngā hapa iti. Kei roto he rārangi arowhai ngāwari ki te tā me te mahere mahi 12-marama. Whakaitihia te wā kore mahi kua whakaritea, me te tāpiri i te 1,000–2,000 huringa ki ia kohua para.


Taipitopito Hua

Ngā Tohu Hua

He aha te Hiranga o tēnei Aratohu (Ahakoa kei te whakaaro koe kua mōhio kē koe)

Kia pono tātou – ko te nuinga o ngā mira maitai ka wareware ki ngā kohua para tae noa ki te pakaru o tētahi mea, ki te āhua whakapae rānei o tētahi porotiti. Kātahi ka puta he āhuatanga ohorere: ka mutu te mahi whakaputa, ka rapu koe i tētahi whakakapinga, ā, ka ngaro te moe o ngā kaiwhakahaere haumaru.

Kua kite mātou i te tauira kotahi i roto i ngā wheketere maitai neke atu i te 100. Ko te rongo pai: ko te nuinga o ngā pakaru o te ipu para ka taea te ārai mā te tiaki ngāwari, iti te utu. Mā tēnei aratohu koe e āwhina – kāore he taputapu whakapaipai, kāore he kaitohutohu utu nui.

*I runga i ngā urupare tūturu mai i ngā kiritaki o Womic Steel mō ngā tau 12, me ngā whakaaro mai i ngā miihini tiaki kua pupuri i ngā kohua para kia rere mō ngā huringa 10,000+.*

Me pēhea te whakaroa i te roa o te ratonga o te Slag Pot Aratohu Tiaki, Tirotiro me te Whakatika

Wāhanga 1: Ngā Take Tuturu e Mate ai ngā Ipu Para (Ehara i te mea e Kōrerotia ana e ngā Kaiwhakarato)

Te Take o te Rahunga % o ngā Take (raraunga mara Womic) Rārangi Wā Noa
Ngā pakaru ngenge wera (te taha me te taha) 42% 2–4 tau
Ngā pakaru o te pakiaka trunnion 28% 3–5 tau
Te hukapapa o te para / te kino ā-mīhini 18% I ngā wā katoa
Te angiangi/te horo o te pakitara 8% 4–6 tau
Te hapa whakarewa taketake 4% <1 tau

Ngā tirohanga matua:Ko te ngenge wera te nama tuatahi. Ka puta tēnei nā te mea ka huri ngā kohua para mai i te wera nui (1,600°C) ki te matao (300–500°C) 10–20 ngā wā ia rā. Ka whānui, ka whakawhāiti hoki te konganuku i ia huringa. I roto i te wā, ka tīmata ngā kapiti iti i te taha ka horapa ki raro.

He aha te mea e kino ake ai:

● Te whakamatao kāore i te ōrite (te wai e tauhiuhia ana ki tetahi taha)

● He roa te wā e mau ana me te para wāhanga (ka puta he wāhi wera)

● Hoahoa piko ngoikore (radius koi = kukū ahotea)

● Ko te rongo pai – mā te torutoru noa o ngā huringa māmā, ka taea e koe te tāpiri i te 1,000–2,000 huringa ki ia kohua.

Wāhanga 2: Ngā Arowhai o Ia Rā, o Ia Wiki hoki (Ka Taea e te Katoa)

Kāore koe e hiahia ki ngā tohunga hangarau whai tiwhikete NDT mō ēnei. Whakangunguhia ō kaiwhakahaere kerēni, ō kaiwhakahaere huringa rānei. E 5 meneti te roa mō ia kohua.

Ia Huringa – Tirotiro Tirohanga

Ngā mea hei tirotiro māu Te Tikanga o Tēnei Mahi
He pakaru hou kei te awhi, inā koa kei te taha o ngā porowhita Ngenge wera wawe Tohua ki te tioka, tirohia ia wiki
He piko, he rerekētanga rānei o raro Te pānga kaha i te wā e maka ana Tirohia mēnā he kapiti ngaro; whakatikatikahia te tukanga maka
He para e piri ana ki te pakitara o roto (>50mm te matotoru) Kua pakaru te paninga, kua hē rānei te pari Whakaritea te horoi; whakaarohia te paninga anō
Te matotoru o te mata o te trunnion >3mm Kāore i te ōrite, i te hē rānei te tūnga o te matau kerēni Inehia me te ripoata; me hanga pea he hononga whakarewa
Te pupuhi, te tihore rānei o te peita Te wera rawa i taua rohe Aroturuki i te pāmahana

Ia Wiki – Whakamātautau Pātene Māmā

Whakamahia he hama pōro pēin 500 karamu. Patohia te kohua ki ngā rohe e 5: te awhi (4 ngā hauwhā), te taha taha, te raro, me ngā pou e rua.

He tangi mārama→ Āe

He tangi pōuri, he tangi takoto kau rānei→ Kapiti ā-roto pea, ka whakapiripiri rānei → Tohu mō te tirotiro UT

He tino pai te mahi a tēnei tikanga tawhito. I kitea e tētahi kaihoko ētahi kohua e toru me ngā ngatata o roto i mua i te kitenga atu.

Ia Wiki – Tirotiro Hurihanga Trunnion

Mena he āheinga hurihuri ā-ringa ō matau kerēni, hurihia mārire te kohua i a koe e whakairihia ana. Whakarongo ki te huri, ki te nekenekehanga koretake rānei. Mena he pakari te hurihanga, tera pea kua pakaru, kua hē rānei ngā pū o te kerēni.

Kohua Para 20-50 Tana, Kohua Para Kaha Waenga mō te Hanga Rino EAF me te LF – Womic Steel

Wāhanga 3: Ngā Arotakenga ā-Marama me ā-Hauwhā (Ngā Utauta Māmā)

Ko ngā taputapu ine taketake hei whakamahi mā ēnei – he rīpene ine, he caliper, he mata tika.

Inehia te Porowhita o te Awhi

Whakatakotoria he taha tika puta noa i te whānui o te awhi. Inehia te āputa i ngā pūwāhi e 4.
E whakaaetia ana:Te rerekētanga ≤15mm mai i te porowhita.
Mena >15mm:Kei te piko te kohua. Hurihia ki te teihana iti ake te mahi, whakaritea rānei he wā whakatikatika.

Tirohia te Matotoru o te Pakitara (Kāore he UT? Me mahi tēnei)

Kāore e taea te ine i te matotoru tika me te kore he UT, engari ka taea e koe te kite i te horo nui, i ngā kapiti o roto rānei mā te:

Whakamakukuhia te mata o te kohua ki te wai– ki te mea he kapiti kei roto i te pakitara, ka mimiti mārire te wai i waho i muri i te whakamatao o te kohua.

Whakatauritehia te taumaha i hangaia i mua– paunatia he kohua hou, he rite te hoahoa. Mena he mama ake tō kohua kua whakamahia i te >5%, whakapaehia kei angiangi te pakitara.

Te Kākahu Pūwero Trunnion

Inehia te diameter o ngā poka trunnion mā te whakamahi i te caliper o roto.
Te rohenga kakahu:3mm te pikinga mai i te taketake.
Hei tāpiri atu ki tēnā, e hiahiatia ana te whakapiri i te pūkaha, te whakapiri rānei i te pūkaha.

01 Ipu Para 20-50 Tana Koko Para Āhua Waenga mō te Hanga Rino EAF me te LF – Womic Steel

Wāhanga 4: Arotakenga Ngaio ā-Tau (He aha koe kaua ai e mahue)

Kotahi i te tau, me kawe mai he tohunga hangarau NDT whai tohu. Te whānuitanga iti rawa:

Whakamātautau Tauwāhi Paerewa
Te mahere matotoru orooro 20 ngā tohu mō ia kohua ASME, ISO rānei
Matūriki aukume (MT) Te pūtoro pakiaka trunnion, te awhi 100mm te whitiki ASTM E709
Te werohanga tae (PT) Tetahi wāhi whakapae ASTM E165

Utu:~$300–500 mō ia kohua.
Whakahokinga:Mā te kite wawe i te pakaru ka taea te whakatika i te wā e whakamahia tonutia ana te kohua. Tekau ngā wā ka nui ake te utu mō te whakakapi i tētahi kohua kua pakaru i te wā e kore ai e whakamahia.

Tūturu te take: I mahue i tētahi mira o Turkey te tirotiro ā-tau mō ngā tau e 3. I te tau 2022, i pakaru tētahi pou i te wā e hiki ana – i heke te kohua 30-tana ki te 2 mita. Kāore he whara, engari i mutu te whakaputa mō ngā haora 18. Tāpiri atu ki te utu mō te whakakapi i te kohua me te whakatika i te papa.

Wāhanga 5: Whakatika – Ngā Mea Ka Taea te Whakatika (me Ngā Mea Kāore e Taea te Whakatika)

Ka taea te Whakatika (He Whai Hua te Utu)

Koha Tikanga Whakatika Te Reiti Angitu
Kapiti pāpaku (<20mm te hohonu) Hurihia, kia maeneene te radius Tino teitei
Te mata o te trunnion kua pakaru Mīhini whakarewa hanga + Teitei (mēnā ka mahia ki te kaiwhakarewa whai tohu)
Pōkākā, pōkākā rānei Hurihia kia māeneene; kāore he mea e hiahiatia ana he whakakī Teitei
Te rahunga o te paninga Tāpirihia anō te paninga ārai-piri Tino teitei
Te angiangi o te pakitara (<15% o te taketake) Whakaaetia kia rite ki tōna āhua; aroturukihia Kāore he

Ka taea te whakatika me te tūpato

Koha Tikanga Whakatika Mōrearea
Kapiti hōhonu (>20mm engari kāore e puta i te pakitara) Keria, whakarewahia, whakamama i te ahotea Waenga (tērā pea ka pakaru anō)
Kapiti pakiaka trunnion Te whakatikatika katoa o te whakarewa, kātahi ka tirotirohia e te UT Waenga – me whai kaiwhakarewa me te PWHT whai tohu
Awhi piko Te whakatikatika wera (he iti noa te angitu) Teitei – ka puta pea he ahotea hou

Kāore e taea te whakatika (Whakarērea / Whakarewa anō)

● He roa ake i te 200mm te pakaru o te pakitara

● Kua pakaru katoa, kua ngaro rānei te trunnion

● Te angiangi rawa o te pakitara (>25% taketake)

● He maha ngā kapiti e hanga ana i tētahi whatunga (kiri arakita)

● He kohua kua neke atu i te 3 ngā wā i whakarewahia ai

Ture matua:Ki te kore koe e tino mōhio, tukuna atu ngā whakaahua ki tō kaiwhakarato kohua para. Ka tukuna e te nuinga o ngā kaiwhakarato rongonui he aromatawai kore utu.

Wāhanga 6: Te Tiaki i te Paninga – Te Mea Tino Kāore i te Mōhiotia

He tino mate hua te piri o te para (whakatio). Ka roa ake te huringa, me pakaru ā-ringa, ā, ka kino te mata o roto.

Me pēhea te mōhio kei te hiahia tō paninga kia arohia:

● He nui ake i te 50mm te matotoru o ngā rākau para i muri i te makanga

● Me patu te kohua kia puta ai te paru

● Ka kite koe i te konganuku tahanga i roto i te peihana i muri i te horoinga

Te tiaki māmā:

● Ia 3 marama, pania te mata ki te paninga ārai-piri wera-teitei (e wātea ana hei aerosol, hei paraihe rānei).

● Ia 12 marama, pania anō te peihana o roto (pania ki te kirikiri Sa 2.5, pania kia rua ngā paparanga o te uku-epoxy).

● Te utu mō te paninga anō: ~$800–1,500 mō ia kohua.

● Whakahokinga: Ka whakaiti i te hukapapa mā te 70%, ka whakaiti i te wā horoi, ka whakaroa i te roa o te wā e pau ana i te kohua.

Wāhanga 7: Ngā Tikanga Pai mō te Rokiroki me te Whakahaere

He maha ngā mira e penapena ana i ngā kohua para ki waho. He pai tēnā, engari me whai i ēnei ture:

Do Kaua
Penapenahia ki runga i ngā papa rakau, i ngā papa raima rānei Penapena tika ki te whenua mākū
Taupokina ngā kohua ki ngā tārapa i te wā ua/hukarere Tukua kia putu te wai i roto i te peihana
Hurihia ngā kohua e whakamahia ana (whakamahia te mea tawhito ki mua) Puritia te kohua kotahi kia whakamahia mō ngā marama
Whakarōpūhia ngā kohua kia rite ki te rahi/te pakeke Whakaranua ngā kohua kua tawhito ki ngā mea hou
Tohua ia kohua ki te tohu tuakiri, te taumaha, me te rā tirotiro Whakawhirinaki ki te mahara

He aha te hiranga o te hurihanga:Ki te whakamahia tonutia ngā kohua e toru, ā, ka waiho kia rima ki te rokiroki, ka tere te pakaru o ngā kohua e toru, ka pirau ngā kohua e rima i te huarere. Hurihia ia wiki.

Wāhanga 8: Te Whakangungu i tō Rōpū – Pānui Rārangi Arowhai Māmā

Ka tūtohu mātou kia tāia tēnei rārangi arowhai, ka whakairihia ki te taha o te wāhi rokiroki o te kohua para.

Tirotiro i te Ipu Para i ia Rā (5 meneti)

● Hīkoi haere i te kohua – he pakaru hou?
● Patohia te awhi ki te hama – mowhiti mārama?
● Ngā pūtu rakau – he pakaru, he pakaru, he kapiti rānei?
● Te peihana o roto – kua piri te paru neke atu i te 50mm?
● He peita – he pupuhi?

Mena he ĀE ki tētahi → Tag pot, whakamōhio atu ki te kaiwhakahaere.

Rārangi Arowhai ā-Wiki (30 meneti mō ngā kohua katoa)

● Inehia te porowhita o te awhi (te taha tika)
● Tirohia te pakaru o te pūwero (caliper)
● Paunatia te ipu tauira (whakatairite ki te taumaha hou)
● Tirohia te āhua o te paninga

Ko te tīma kua whakangungua pai te parepare pai rawa atu mōu i ngā hinganga nui.

05 Ipu Para 20-50 Tana Koko Para Āhua Waenga mō te Hanga Rino EAF me te LF – Womic Steel

Wāhanga 9: Āhea te Waea atu ki tētahi Tohunga

Kāore koe e hiahia kia tohunga, engari me mōhio koe ki te wā tika hei tono āwhina. Whakapā atu ki tō kaiwhakarato kohua para ina:

● Ka kitea he kapiti roa atu i te 100mm, hohonu atu rānei i te 20mm

● Neke atu i te 5mm te whānui o te kakahu o te trunnion

● Kua heke te taumaha o te kohua mā te neke atu i te 8% mai i te mea hou

● Me whakatika te whakarewa (kaua e tukua kia mahia e tetahi kaiwhakarewa – me whakamahana mua me te PWHT)

● Kāore koe i te tino mōhio ki ngā hua o te tirotiro

Ko ngā tuku a Womic Steel:

● Whakangungu tirotiro i te papaanga (1 rā, i tō wheketere)

● Kōrerorero ataata mamao

● Ngā whakaritenga tukanga whakatikatika whakarewa (WPS)

● Ngā kete paninga whakakapinga

Wāhanga 10: Whakarāpopototanga – Tō Mahere Mahi 12-Marama

Marama Mahi
Marama 1 Whakangunguhia ngā kaiwhakahaere ki te rārangi arowhai o ia rā. Tirohia ngā tarukino katoa. Tāpirihia he tohu ki te hunga e whakapaetia ana.
Marama 2 Whakaritea te mahere matotoru UT mō ngā kohua tawhito rawa.
Marama 3 Whakamātauria te mahi a ngā peihana o roto o ngā kohua kino e toru.
Marama 6 Inehia te pakaru o te pou, te porowhita o te awhi. Hurihia te whakamahinga o te kohua.
Marama 9 Whakahoutia te UT ki ngā kohua i te taha.
Marama 12 Te NDT ā-tau katoa. Whakamaherehia ngā whakakapinga mō te tau e tū mai nei.

Kupu Whakamutunga – Ko te Tiaki Tino Whai Hua ko te Ārai

Ia wā ka karohia e koe te whakakapi i te ipu para, ka penapena koe i ngā tekau mano tāra. Ia wā ka āraihia e koe te pakaru o te trunnion, ka karohia e koe te aituā haumaru pea.

Kāore koe e hiahia ki ngā hangarau utu nui – me whai whakaaro nui koe, me whai pūnaha māmā hoki. Whakamahia tēnei aratohu, urutauhia ki tō tipu, ā, mātakitaki i te pikinga o te ora o tō kohua mā te 20–40%.

Me āwhina koe ki te whakarite i tō kaupapa tirotiro i te kohua para?

Ka tukuna e Womic Steel he kōrerorero mamao kore utu mō te haora kotahi. Ka arotakehia e mātou ō kohua o nāianei, ō hītori pakaru, me ngā āhuatanga whakahaere – kātahi ka hoatu he tohutohu motuhake ki a koe.

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Womic Steel – Ehara i te mea ko ngā kohua para anake tā mātou e hanga ana; ka āwhina mātou i a koe kia tino whai hua ai koe i aua kohua.